Blow-Fill-Seal is an automated aseptic packaging technology where a plastic container is:

1. Blown (molded) from a plastic polymer,

2. Filled with the pharmaceutical product,

3. Sealed—all-in-one integrated system under sterile conditions.

This process is ideal for liquid pharmaceuticals, especially small-volume parenterals (SVPs), eye drops, inhalation solutions, and oral syrups.

Advantages of BFS Technology

BFS technology offers several critical benefits that make it a preferred choice for modern pharma manufacturing:

Sterility Assurance

The BFS process occurs in a closed, sterile environment, virtually eliminating the risk of microbial contamination, making it ideal for injectable and ophthalmic products.

Reduced Human Intervention

Fully automated operation ensures minimal human contact, reducing the chance of errors or contamination and improving batch consistency.

Efficient Production

BFS combines multiple steps into one seamless process, significantly increasing production speed and reducing labor and material costs.

Custom Container Design

We can produce a variety of container shapes and sizes to meet your product’s exact requirements, with options for single-dose and multi-dose packaging.

Environmentally Friendly

BFS uses lightweight plastic and generates less packaging waste, offering a more sustainable solution compared to traditional glass or multi-part packaging.

Applications of BFS at Global Pharma-Solution

Our BFS technology is ideal for packaging:

• Sterile injectable solutions

• Inhalation therapies

• Eye and ear drops

• Oral suspensions and syrups

• Wound care solutions

• Nutraceutical and veterinary liquids

Our BFS Facility & Compliance

At Global Pharma-Solution, our BFS operations are:

• Conducted in Class 100/ISO 5 cleanroom environments

• Fully compliant with GMP and regulatory standards

• Monitored through rigorous in-process and final quality control

• Validated through process simulation (media fill testing) and sterility testing

We invest in continuous monitoring and validation to ensure your products meet the highest quality and safety standards.

Why Choose Global Pharma-Solution for BFS?

• Advanced BFS machinery with high production throughput

• Full technical support for container design and product compatibility

• Regulatory documentation and support for global market approvals

• End-to-end contract manufacturing services from formulation to packaging